J. T. Eaton LCX9000 User Manual

MN04005001EFor more information visit: www.EatonElectrical.com LCX9000 Liquid-Cooled Drives User Manual January 2007Supersedes September 2006

LCX9000 Liquid-Cooled Drives User Manual viii For more information visit: www.EatonElectrical.com MN04005001EJanuary 2007 Warnings, Cautions and Not

LCX9000 Liquid-Cooled Drives User Manual5-24 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Default page in the operating m

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-25January 2007Hardware SettingsNote: The Hard

LCX9000 Liquid-Cooled Drives User Manual5-26 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Number of retries to receive HM

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-27January 2007Trip CountersTrip counters (men

LCX9000 Liquid-Cooled Drives User Manual5-28 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Applications (S6.8.4)At locatio

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-29January 2007Expander Boards (S6.8.6)The Exp

LCX9000 Liquid-Cooled Drives User Manual5-30 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Expander Board ParametersTable

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 6-1January 2007Chapter 6 — Start-UpSafety Preca

LCX9000 Liquid-Cooled Drives User Manual6-2 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Sequence of Operation1. Carefull

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 6-3January 20079. Perform run test without moto

LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com ix January 2007WARNING The motor terminal

LCX9000 Liquid-Cooled Drives User Manual6-4 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com A-1January 2007Appendix A — Fault CodesWhen a f

LCX9000 Liquid-Cooled Drives User ManualA-2 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table A-1: Fault Codes (Continue

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com A-3January 2007Table A-1: Fault Codes (Continue

LCX9000 Liquid-Cooled Drives User ManualA-4 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table A-1: Fault Codes (Continue

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com A-5January 2007DC Link Test (without Motor)WARN

LCX9000 Liquid-Cooled Drives User ManualA-6 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com B-1January 2007Appendix B — Technical Reference

LCX9000 Liquid-Cooled Drives User ManualB-2 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure B-2: Main Circuit and Con

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com B-3January 2007Figure B-4: Main Circuit and Con

LCX9000 Liquid-Cooled Drives User Manual x For more information visit: www.EatonElectrical.com MN04005001EJanuary 2007 Grounding and Ground Fault Pr

LCX9000 Liquid-Cooled Drives User ManualB-4 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure B-6: Main Circuit and Con

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com B-5January 2007Figure B-8: Main Circuit and Con

LCX9000 Liquid-Cooled Drives User ManualB-6 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure B-10: Main Circuit and Co

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com B-7January 2007Figure B-12: Main Circuit and Co

LCX9000 Liquid-Cooled Drives User ManualB-8 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Fan DimensionsFigure B-13: Fan M

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com B-9January 2007

LCX9000 Liquid-Cooled Drives User ManualB-10 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007

Eaton Electrical Inc.1000 Cherrington ParkwayMoon Township, PA 15108-4312USAtel: 1-800-525-2000www.EatonElectrical.com © 2007 Eaton CorporationAll Rig

LCX9000 Liquid-Cooled Drives User Manual MN04005001EFor more information visit: www.EatonElectrical.com 1-1 January 2007 Chapter 1 — Overview Receiv

LCX9000 Liquid-Cooled Drives User Manual 1-2 For more information visit: www.EatonElectrical.com MN04005001EJanuary 2007 Table 1-1: LCX9000 Liquid-C

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 1-3January 2007Storage and ShippingIf the drive

LCX9000 Liquid-Cooled Drives User Manual1-4 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007The Motor and Application Contro

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 1-5January 2007Figure 1-1: Liquid-Cooled Drive

LCX9000 Liquid-Cooled Drives User Manual1-6 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Power RatingsThe Cutler-Hammer L

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 1-7January 2007Table 1-2: Power Ratings and Dim

LCX9000 Liquid-Cooled Drives User Manual1-8 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 1-3: Power Ratings and Dim

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 1-9January 2007SpecificationsTable 1-4: Technica

LCX9000 Liquid-Cooled Drives User Manual1-10 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 1-4: Technical Informatio

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-1January 2007Chapter 2 — InstallationMounting

LCX9000 Liquid-Cooled Drives User Manual2-2 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Liquid-Cooled DimensionsDrives C

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-3January 2007Figure 2-3: LCX9000 Liquid-Coole

LCX9000 Liquid-Cooled Drives User Manual2-4 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure 2-5: LCX9000 Liquid-Coole

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-5January 2007Drives Consisting of Several Mod

LCX9000 Liquid-Cooled Drives User Manual2-6 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure 2-8: LCX9000 Liquid-Coole

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-7January 2007Figure 2-9: LCX9000 Liquid-Coole

LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com i January 2007 Important Notice — Please

LCX9000 Liquid-Cooled Drives User Manual2-8 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007CoolingInstead of using air for

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-9January 2007Table 2-5: Drinking Water Qualit

LCX9000 Liquid-Cooled Drives User Manual2-10 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007To facilitate the cleaning and

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-11January 2007Figure 2-11: Example PI-Diagram

LCX9000 Liquid-Cooled Drives User Manual2-12 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 2-8 will help you to dete

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-13January 2007CondensationCondensation on the

LCX9000 Liquid-Cooled Drives User Manual2-14 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Cooling System ConnectionsThe e

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-15January 2007Pressure LossesTable 2-11: Pres

LCX9000 Liquid-Cooled Drives User Manual2-16 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 2-12: Pressure Losses — C

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-17January 2007Installation of Flow SwitchAs s

LCX9000 Liquid-Cooled Drives User Manual ii For more information visit: www.EatonElectrical.com MN04005001EJanuary 2007 Table of Contents LIST OF FI

LCX9000 Liquid-Cooled Drives User Manual2-18 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure 2-18: Direction of Coola

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-19January 2007Drive DeratingThe tables below

LCX9000 Liquid-Cooled Drives User Manual2-20 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Input ChokesThe input choke car

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-21January 2007Installation of Input ChokeTher

LCX9000 Liquid-Cooled Drives User Manual2-22 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 2-17: Choke Dimensions Si

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 2-23January 2007Figure 2-21: Example of Input C

LCX9000 Liquid-Cooled Drives User Manual2-24 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007If you have ordered the input c

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 3-1January 2007Chapter 3 — Power WiringHow the

LCX9000 Liquid-Cooled Drives User Manual3-2 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 3-1: Cable Types Required

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 3-3January 2007Table 3-2: Cable Sizes 400 – 500

LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com iii January 2007 List of Figures Figure 1

LCX9000 Liquid-Cooled Drives User Manual3-4 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 3-3: Cable Sizes 525 – 690

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 3-5January 2007Fuse Sizes, DrivesThe fuse sizin

LCX9000 Liquid-Cooled Drives User Manual3-6 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 3-6: Fuse Sizes for LCX900

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 3-7January 2007Cable Installation Instructions1

LCX9000 Liquid-Cooled Drives User Manual3-8 For more information visit: www.EatonElectrical.comMN04005001EJanuary 20076. Liquid cooling connection:The

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 3-9January 2007Installation SpaceEnough free sp

LCX9000 Liquid-Cooled Drives User Manual3-10 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Grounding of Power UnitThe main

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 3-11January 2007Cable and Motor Insulation Chec

LCX9000 Liquid-Cooled Drives User Manual3-12 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 4-1January 2007Chapter 4 — Control Wiring and I

LCX9000 Liquid-Cooled Drives User Manual iv For more information visit: www.EatonElectrical.com MN04005001EJanuary 2007 List of Figures (Continued)

LCX9000 Liquid-Cooled Drives User Manual4-2 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure 4-2: Basic and Option Boa

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 4-3January 2007Control Board Power-UpThe contro

LCX9000 Liquid-Cooled Drives User Manual4-4 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure 4-5: Connection of Contro

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 4-5January 2007Figure 4-7: General Wiring Diagr

LCX9000 Liquid-Cooled Drives User Manual4-6 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Control CablesThe control cables

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 4-7January 2007Control Terminal SignalsTable 4-

LCX9000 Liquid-Cooled Drives User Manual4-8 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Digital Input Signal InversionsT

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 4-9January 2007Figure 4-12: Jumper Selection fo

LCX9000 Liquid-Cooled Drives User Manual4-10 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Control Unit Mounting BoxFigure

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 4-11January 2007Table 4-2: Installing the Contr

LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com v January 2007 List of Tables Table 1-1:

LCX9000 Liquid-Cooled Drives User Manual4-12 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 4-2: Installing the Contr

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 4-13January 2007Table 4-2: Installing the Contr

LCX9000 Liquid-Cooled Drives User Manual4-14 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure 4-15: Terminals and Conn

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 4-15January 2007Figure 4-16: Terminals and Conn

LCX9000 Liquid-Cooled Drives User Manual4-16 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure 4-17: Terminals and Conn

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 4-17January 2007Connections between Power Unit

LCX9000 Liquid-Cooled Drives User Manual4-18 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure 4-19: Optical Cable Adap

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-1January 2007Chapter 5 — Menu InformationKeyp

LCX9000 Liquid-Cooled Drives User Manual5-2 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Drive Status IndicatorsThe drive

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-3January 2007Status LEDs (Green – Green – Red

LCX9000 Liquid-Cooled Drives User Manual vi For more information visit: www.EatonElectrical.com MN04005001EJanuary 2007 List of Tables (Continued) T

LCX9000 Liquid-Cooled Drives User Manual5-4 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 5-5: Button DescriptionsIn

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-5January 2007Menu NavigationThe data on the c

LCX9000 Liquid-Cooled Drives User Manual5-6 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure 5-4: Keypad Navigation Ch

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-7January 2007Monitoring Menu (M1)You can ente

LCX9000 Liquid-Cooled Drives User Manual5-8 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 5-6: Monitored SignalsNote

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-9January 2007You can return to the Main menu

LCX9000 Liquid-Cooled Drives User Manual5-10 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Selection of Control PlaceThere

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-11January 2007STOP Button ActivatedBy default

LCX9000 Liquid-Cooled Drives User Manual5-12 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Fault TypesThe drive has four t

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-13January 2007The data available are:Table 5-

LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com vii January 2007 Safety Definitions and Sy

LCX9000 Liquid-Cooled Drives User Manual5-14 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Figure 5-10: Fault History Menu

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-15January 2007Table 5-11: System Menu Functio

LCX9000 Liquid-Cooled Drives User Manual5-16 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Table 5-11: System Menu Functio

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-17January 2007Selection of LanguageThe contro

LCX9000 Liquid-Cooled Drives User Manual5-18 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Copy ParametersThe parameter co

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-19January 2007Figure 5-14: Parameter Copy to

LCX9000 Liquid-Cooled Drives User Manual5-20 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Parameter ComparisonIn the Para

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-21January 2007SecurityNote: The Security subm

LCX9000 Liquid-Cooled Drives User Manual5-22 For more information visit: www.EatonElectrical.comMN04005001EJanuary 2007Parameter Lock (P6.5.2)This fun

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.EatonElectrical.com 5-23January 2007Multimonitoring Items (P6.5.4)T